BLOG ABOUT T-SHIRT PRODUCTION PROCESS

1. Concept and Design Finalization
- Initial Concept Development: Initiating the process with extensive brainstorming sessions, involving key team members to generate various design ideas. Conduct thorough market research, and gather insights into customer preferences.
- Designer Collaboration: Collaborating closely with designers to translate these concepts into initial sketches. Multiple feedback sessions are held to refine these sketches, ensuring they align with the brand’s vision and aesthetic.
- Final Design Approval: Finalize the design after several iterations, ensuring all details are meticulously defined. This includes the selection of colors, patterns, and textures, all documented in detailed illustrations and specifications.

2. Design Preparation
- Design Transfer: Passing the finalized design to the design team for further refinement.
- Technical Drawings and Pantone Setting: The design team creates precise technical drawings and assigns Pantone color codes to ensure accurate color reproduction. This phase typically spans 4-5 days.
- Comprehensive Color Research: Conduct extensive research to choose the best colors for the design. This involves analyzing seasonal palettes, color trends, and the visual impact of colors on the design.

3. Supplier Coordination and Pattern Making
- Communication with Supplier: Sharing the finalized design and color details with the supplier, including specific Pantone codes and fabric requirements.
- Pattern Creation: Simultaneously, creating detailed patterns for the t-shirts in various sizes. Patterns are crucial for consistent sizing and accurate cutting during the production phase.

4. Color Dipping
- Dip Sample Preparation: The supplier prepares a color dip sample based on the provided Pantone codes. This preparation usually takes 2-3 days.
- Sample Review and Approval: Review the dip sample to ensure it matches the desired color. They are comparing the samples under different lighting conditions. If adjustments are needed, instruct the supplier to make the necessary changes and resend the sample.

5. Yarn Procurement and Winding Process
- Yarn Ordering: Once the color is approved, the supplier orders the necessary yarn, specifying type, quality, and color.
- Winding Process: The yarn is wound onto cones or packages in preparation for knitting. This stage takes about a week.
- Winding Process Details: The winding process involves transferring yarn from hanks, skeins, or large cones to smaller, more manageable cones or bobbins. This ensures the yarn is correctly tensioned to prevent tangles and facilitate smooth knitting.

6. Knitting Process
- Preparation for Knitting: Setting up the wound yarn on knitting machines, threading the yarn through the machine’s guides and tension controls.
- Knitting Execution: Knitting machines create fabric by interlocking yarn loops using needles. This process typically takes 3-4 days.
- Knitting Techniques: Different knitting techniques and machines produce various types of fabric. Stitch patterns like jersey, rib, and interlock are achieved by adjusting machine settings.

7. Fabric Treatment
- Pre-Shrunk Treatment: The fabric undergoes a pre-shrunk treatment to prevent future shrinkage, ensuring the t-shirt maintains its size and shape after washing.
- Bio-Silicon Wash: This treatment enhances the fabric’s softness and provides a smoother texture, making it more comfortable to wear.
- Zero-Shrinkage Guarantee: Rigorous treatment processes ensure 0% shrinkage, maintaining the t-shirt's integrity and fit.

8. Fabric Dyeing
- Dyeing Process: The knitted fabric undergoes a dyeing process to achieve the final color. This involves submerging the fabric in dye baths, applying heat, and using chemicals to fix the color. The entire dyeing process takes 10-15 days.
- Quality Control: Conduct thorough quality checks to ensure the dyed fabric meets standards for color consistency and fastness.

9. Printing Preparation and Execution
- Screen Preparation: Preparing for the printing stage by creating screens based on the design, with separate screens for each color.
- Ink Preparation and Mixing: Printers mix inks to accurately match the Pantone color codes. Sample prints are made to ensure color accuracy.
- Sample Printing and Approval: Print samples are reviewed to ensure they meet design and color expectations. If modifications are needed, request reprints until samples are satisfactory.
- Bulk Printing: Once samples are approved, proceed with bulk printing, which typically takes 2-7 days.

10. Fabric Handling and Stitching
- Fabric Collection and Inspection: Collect printed fabric bundles and conduct a quality check to ensure print consistency and quality.
- Specific Stitching Techniques: Use specific stitching techniques for durability and a clean finish. Techniques include double stitching, overlocking, and flatlock stitching, providing strength and flexibility to seams.
- Signature Fit Implementation: Implementing our signature fit, tailored for comfort and style. This involves precise measurements and adjustments to ensure the t-shirt fits perfectly across different body types.
- Stitching Process: Begin the in-house process of stitching t-shirts, cutting fabric according to patterns, sewing pieces together, and adding labels and branding elements.

11. Finishing Processes
- Ironing: Ironing the t-shirts to ensure they are wrinkle-free and presentable.
- Packing: Packing the finished t-shirts neatly, following the brand’s packaging standards to protect the t-shirts during transit.

12. Logistics and Final QC
- Logistics Arrangement: Arranging logistics to transport finished products to our warehouse(Bengaluru, Karnataka).
- Final Quality Check: Conducting a final quality check upon receiving bulk finished products, verifying product specifications, print quality, and overall finish.
- Product Testing: Perform tests for durability, colorfastness, and fit to ensure they meet quality standards. Preparing the consignment for inventory.

Continuous Cycle: This production cycle takes, typically 40-55 days from concept to finished product.


 Sustainability Practices
- Eco-Friendly Materials: We Use 100% cotton, which is biodegradable and environmentally friendly. Ensure that the cotton is sourced from sustainable farms practicing responsible agriculture.
- Energy-Efficient Production: Implementing energy-efficient processes and machinery in the production line to reduce the carbon footprint.
- Waste Management: Adopt effective waste management practices, including recycling fabric scraps and minimizing waste during production.


 Benefits of 100% Cotton Fabric
- Breathability: Cotton's natural fibers allow air to circulate, providing excellent breathability and keeping the wearer cool and comfortable.
- Softness: The soft texture of cotton makes it comfortable to wear, reducing skin irritation and providing a pleasant feel.
- Hypoallergenic: Cotton is less likely to cause allergic reactions, making it suitable for individuals with sensitive skin or allergies.
- Durability: Cotton is a strong and durable fabric that withstands repeated washing and wearing without losing its shape or quality.
- Absorbency: Cotton's high absorbency helps wick moisture away from the skin, keeping the wearer dry and comfortable.

By using 100% cotton fabric, Bazzoit ensures that each t-shirt is not only stylish and comfortable but also durable and skin-friendly. Our commitment to design, quality, and customer satisfaction drives us to continuously improve our products and processes, delivering exceptional value to our customers.

Unique Benefits:

1. Comfortable Wear: Bazzoit streetwear t-shirts prioritize your comfort. Made with premium cotton and breathable fabrics, they provide optimal comfort for your everyday activities. Whether you're out running errands or relaxing at home, you can count on Bazzoit for a cozy experience.

2. Breathability: Our shirts are engineered to keep you cool and fresh throughout the day. The breathable nature of our fabrics allows for airflow, preventing overheating even on the warmest days. Stay comfortable and confident with Bazzoit's breathable designs.

3. Standout Style: Express your individuality with Bazzoit's unique designs. Our shirts are more than just clothing; they're a form of artistic expression. With our exclusive dying process and advanced print technology, each shirt features eye-catching designs and vibrant colors that connect humanity with nature, ensuring you make a bold fashion statement wherever you go.

Distinctive Features:

1. Dyed Fabrics: Bazzoit stands out by offering apparel with fabrics dyed exclusively for us. Each shirt carries a specific code, making it one-of-a-kind and unmatchable elsewhere. This uniqueness adds an extra flair to your wardrobe, ensuring you stand out from the crowd.

2. Premium Material: Crafted from 100% compact cotton, our shirts prioritize comfort and durability. Utilizing loop knit fabric enhances the softness and longevity of the garment, providing you with a luxurious feel that lasts wear after wear.

3. Advanced Construction:*With double-needle stitching, our shirts are not only stylish but also built to endure. This meticulous stitching technique reinforces the seams, guaranteeing that your Bazzoit shirt maintains its integrity over time.

Why Choose Us:

At Bazzoit, we're more than just a clothing brand; we're a community committed to making a positive impact. By choosing us, you're supporting:

1. Local Economy Growth: We provide employment opportunities to numerous individuals involved in our production process, from cotton farming to logistics. Your support helps boost the Indian economy and uplift communities.

2. Sustainable Practices: We prioritize sustainability and ethical practices in all aspects of our operations. From eco-friendly materials to minimizing waste, we strive to reduce our environmental footprint and contribute to a healthier planet.

3. Artistic Connection: Bazzoit isn't just about clothing; it's about art. Our designs bridge the gap between humanity and nature, creating a connection that resonates with individuals who appreciate creativity and authenticity. Experience the beauty of our designs and join us in our mission to make art accessible to all.

Thank you for choosing Bazzoit!